There's a lot of pictures with this project, so I will post them here over the next couple of days starting from the beginning so as not to overburden the thread with pics and make loading times inconvenient.
Starting from the beginning, making the cross sections out of plexiglass.
![[Image: D_002.jpg]](http://sovereignreplicas.com/D_002.jpg)
![[Image: D_003.jpg]](http://sovereignreplicas.com/D_003.jpg)
![[Image: D_004.jpg]](http://sovereignreplicas.com/D_004.jpg)
![[Image: D_005.jpg]](http://sovereignreplicas.com/D_005.jpg)
![[Image: D_006.jpg]](http://sovereignreplicas.com/D_006.jpg)
![[Image: D_007.jpg]](http://sovereignreplicas.com/D_007.jpg)
![[Image: D_008.jpg]](http://sovereignreplicas.com/D_008.jpg)
Filling with expanding foam.
![[Image: D_011.jpg]](http://sovereignreplicas.com/D_011.jpg)
![[Image: D_012.jpg]](http://sovereignreplicas.com/D_012.jpg)
Putting on a bondo shell over the foam.
![[Image: D_013.jpg]](http://sovereignreplicas.com/D_013.jpg)
![[Image: D_014.jpg]](http://sovereignreplicas.com/D_014.jpg)
![[Image: D_015.jpg]](http://sovereignreplicas.com/D_015.jpg)
Sanding smooth, and coating with several coats of gap filling primer.
![[Image: D_022.jpg]](http://sovereignreplicas.com/D_022.jpg)
![[Image: D_023.jpg]](http://sovereignreplicas.com/D_023.jpg)
I also added a layer of fiberglass over the bondo so it will be an extremely hard shell.
Making the pylons by building a wooden form, heating the plexiglass and bending it to shape.
![[Image: D_024.jpg]](http://sovereignreplicas.com/D_024.jpg)
![[Image: D_025.jpg]](http://sovereignreplicas.com/D_025.jpg)
![[Image: D_027.jpg]](http://sovereignreplicas.com/D_027.jpg)
Starting from the beginning, making the cross sections out of plexiglass.
![[Image: D_002.jpg]](http://sovereignreplicas.com/D_002.jpg)
![[Image: D_003.jpg]](http://sovereignreplicas.com/D_003.jpg)
![[Image: D_004.jpg]](http://sovereignreplicas.com/D_004.jpg)
![[Image: D_005.jpg]](http://sovereignreplicas.com/D_005.jpg)
![[Image: D_006.jpg]](http://sovereignreplicas.com/D_006.jpg)
![[Image: D_007.jpg]](http://sovereignreplicas.com/D_007.jpg)
![[Image: D_008.jpg]](http://sovereignreplicas.com/D_008.jpg)
Filling with expanding foam.
![[Image: D_011.jpg]](http://sovereignreplicas.com/D_011.jpg)
![[Image: D_012.jpg]](http://sovereignreplicas.com/D_012.jpg)
Putting on a bondo shell over the foam.
![[Image: D_013.jpg]](http://sovereignreplicas.com/D_013.jpg)
![[Image: D_014.jpg]](http://sovereignreplicas.com/D_014.jpg)
![[Image: D_015.jpg]](http://sovereignreplicas.com/D_015.jpg)
Sanding smooth, and coating with several coats of gap filling primer.
![[Image: D_022.jpg]](http://sovereignreplicas.com/D_022.jpg)
![[Image: D_023.jpg]](http://sovereignreplicas.com/D_023.jpg)
I also added a layer of fiberglass over the bondo so it will be an extremely hard shell.
Making the pylons by building a wooden form, heating the plexiglass and bending it to shape.
![[Image: D_024.jpg]](http://sovereignreplicas.com/D_024.jpg)
![[Image: D_025.jpg]](http://sovereignreplicas.com/D_025.jpg)
![[Image: D_027.jpg]](http://sovereignreplicas.com/D_027.jpg)

